Carbon Black Weighing And Dosing System Rubber Mixing Machine Banbury Mixer
Accurate weighing and dosing of Carbon black and silica, also named as black and white fillers, which are the main inputs of rubber compounds, is the essential requirement for the compounds of the companies that manufacture for the automotive and white goods industries with the advantages that the quality of the resulting product as well as the pollution of the environment and labor cost. The dosing of carbon black, especially from these fillers, requires considerable knowledge and experience due to its light and small structure. One of the most important requirements for this is the use of appropriate equipment and materials. Our systems with high dosing accuracy, easy maintenance and low energy consumption are suitable for non-stop operation even in 3-shift operation. Our big-bag unloading frames, screw conveyors and weighing pan and sensors on them, pneumatic valves and bearings are designed and manufactured from the most suitable material and are very durable and rigid.
Our systems are fully PLC-controlled and have the option of reporting with SCADA software if desired. Siemens, Allen Bradley or Mithubishi PLC are used according to the demand of our customers. According to the recipe structure created, the feeding can be made in 1 or 2 times in the same batch if desired. Our systems can send the weighed material directly into the mixer by communicating with the fully automated mixers as well as sending the material after the operator chooses the recipe from the touch screen panel and the material is weighed.
Features:
1.This system is suitable for banbury capacity from 55L to 160L.
2.It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building.
3.This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils.
4.The storage area are separated from the production area.
5.This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control.
6.This system is realized the production automation and management information systemization.
7.This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials.
8.This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).
Rubber mixing machine is widely used in all rubber factories,mainly including dispersion kneader,banbury mixer, open mill, batch off. We also call open mill as two roll mill, 2-roll mill, mixing mill, roller mill rubber. Banbury mixer the compound drops from the bottom. For the kneader, the compound drops from front side.
Rubber Products Production Line with Kneader mixer
Rubber products production line with kneader mixer is designed for all kind of rubber products which requires single stage or multi-stage mixing process. The production line mainly contains Automatic Multi-ingredient Formula Weighing System,Kneader mixer,Bucket elevator ,Rubber open mill ,batch-off etc.
Main Technical Parameters:
| Powder scale weighing range |
≤200 Kgs |
| Oil scale weighing range |
1-50 Kgs |
| Powder weighing accuracy |
Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Oil weighing accuracy |
Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Conveying capacity |
1-1500Kg/h |
| Transmission distance |
Horizon≤80m; Vertical≤20m |
| Pipe diameter |
DN50-100 |
| Air source |
Root's Blower |
